TÜBİTAK SAGE develops connector systems compatible with military standards for aerospace, naval, underwater and land platforms. TÜBİTAK SAGE brings design, analysis, quality control, testing capabilities together to produce many connector solutions that comply with MIL-DTL-38999, MIL-DTL-83513 and MIL-DTL 83538 standards.
TÜBİTAK SAGE also provides testing services to companies developing connectors with its infrastructure and test centers.
MIL-DTL 38999 Serie-3, 20WJ20SN
It is an umbilical connectors used in the aircraft interface of missile systems. It has a high level of reliability, EMI protection and maintains its functionality in challenging environmental conditions. It is wall mount type and can be assembled to systems with 4 bolts. This product can be offered with 90-degree rear panel.
Technical Specifications are listed below.
| Series 3, 20WJ20SN Connector | |
|---|---|
| Compatibility | MIL-DTL-38999 |
| EMI protection | EMI O-ring is included |
| Number of starting thread | Triple start |
| Contact lenght | Minimum 1.27mm |
| Magnetic permeability | 2.0µ |
| Durability | 300 cycles per hours (Total 1500 cycles) |
| Working temperatures | -65 C – 175 C |
| Storage life: | 10 years |
| Corrosion resistance: | 500 hours salt spray exposure |
| Humidity exposure | Minimum insulation resistance 100 megaohms |
| Contact retention | Maximum 0.30 mm |
| Shell size | Wall mount receptacle (20) |
| Contact type | Socket contact |
| Service Class | Metal body with olive drab cadmium coated |
| Mass | 50 gr |
MIL-DTL 38999 Seri-3, 24WJ20SN
It is an umbilical connectors used in the aircraft interface of missile systems. It has a high level of reliability, EMI protection and maintains its functionality in challenging environmental conditions. It is assembled by threading the nut to the system.
Technical Specifications are listed below.
| Series 3, 20WJ20SN Connector | |
|---|---|
| Compatibility | MIL-DTL-38999 |
| EMI protection | EMI O-ring is included |
| Number of starting thread | Triple start |
| Contact lenght | Minimum 1.27mm |
| Magnetic permeability | 2.0µ |
| Durability | 300 cycles per hours (Total 1500 cycles) |
| Working temperatures | -65 C – 175 C |
| Storage life: | 10 years |
| Corrosion resistance: | 500 hours salt spray exposure |
| Humidity exposure | Minimum insulation resistance 100 megaohms |
| Contact retention | Maximum 0.30 mm |
| Shell size | Wall mount receptacle (20) |
| Contact type | Socket contact |
| Service Class | Metal body with olive drab cadmium coated |
| Mass | 50 gr |
MIL-DTL 38999 Seri-3, 24WJ20SN
It is an umbilical connectors used in the aircraft interface of missile systems. It has a high level of reliability, EMI protection and maintains its functionality in challenging environmental conditions. It is assembled by threading the nut to the system.
| Series 3, 20WJ20SN Connector | |
|---|---|
| Compatibility | MIL-DTL-38999 |
| EMI protection | EMI O-ring is included |
| Number of starting thread | Triple start |
| Contact lenght | Minimum 1.27mm |
| Magnetic permeability | 2.0µ |
| Durability | 300 cycles per hours (Total 1500 cycles) |
| Working temperatures | -65 C – 175 C |
| Storage life: | 10 years |
| Corrosion resistance: | 500 hours salt spray exposure |
| Humidity exposure | Minimum insulation resistance 100 megaohms |
| Contact retention | Maximum 0.30 mm |
| Shell size | Jam nut receptacle (20) |
| Contact type | Socket contact |
| Service Class | Metal body with olive drab cadmium coated |
| Mass | 75 gr |
MIL-DTL 83538 (Missile connector group that enables missile systems eject from launcher rail-1760)
The connector system has three independent part: Aircraft connector, missile connector and buffer connector. The connector assembly complies with MIL-DTL-83538. The buffer connector is mounted to the aircraft connector and prevents damage to the aircraft connector during missile firing.
Lanyard-Release Connector (MIL-DTL 38999 Serie-3, 26WJ20PN)
Lanyard-release connectors are developed for missiles and bombs released in high shock and vibration environment. It is generally used in aircrafts and complies with MIL-DTL-38999.
Mikro-D
Micro-D type connectors are developed in accordance with MIL-DTL-83513.
Connector auxilary products
Backshells, clamping bands, dust protection covers and assembly equipment are manufactured in accordance with the relevant standards.
Qualification tests:
The tests can be performed on TÜBİTAK-SAGE infrastructures are listed below. System engineering, test evaluation processes, test reporting, failure analysis, detection and solution services can be provided.
- Magnetic permeability test.
- Maintenance aging test.
- Thermal shock test.
- Temperature cycling test.
- Coupling torque test.
- Durability test.
- Altitude immersion test.
- Insert retention test.
- Shell to shell conductivity test.
- Salt spray test.
- External bending moment test.
- Contact retention test.
- Altitude – low temperature test.
- Insulation resistance test at elevated temperature.
- Dielectric withstanding voltage test.
- Accessory thread strength test.
- Vibration test.
- Vibration test at high and low temperature.
- Shock test.
- High impact shock test.
- Thermal shock test.
- High temperature exposure test.
- Humidity test.
- Fluid immersion test.
- Dust test).
- Ice resistance test.
- Contact resistance test.
- Low signal level contact resistance test.
- Contact engagement and separation force test.
- Crimp tensile strength test.
- Electrical engagement test.
- Coupling pin strength test.
- Gauge location test.
- Gauge retention test.
- Pin contact stability test.
- Contact walkout testi.
- Installing/removal tool abuse test.
- High temperature exposure with contact loading test.
- Resistance to probe damage test.
- Hydrolytic stability test.
Test images are given below.
TÜBİTAK SAGE can respond to requests for connector production in accordance with MIL-DTL-38999, MIL-DTL-83513 and MIL-DTL-83538 standards and connector tests that are under development. Please request a quote.